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Lithium Battery Galvo Laser Welding Machine

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Product Overview

With the rapid development of the new energy industry, the welding quality and efficiency of lithium batteries have become key factors affecting battery production. Traditional welding methods can no longer meet the demands of modern production in terms of efficiency, precision, and consistency.

To address this, ZS Laser has launched a new generation of Lithium Battery Galvo Laser Welding Machine, specially designed for lithium battery welding.The machine adopts a high-precision galvanometer laser output system combined with a three-section semi-automatic hydraulic robotic arm, achieving high-efficiency, stable, and intelligent welding operations.

Lithium Battery Galvo Laser Welding Machine

Lithium Battery Galvo Laser Welding Machine

It is widely used for:

Electric vehicle battery module welding

Energy storage battery pack welding

Cylindrical and prismatic lithium battery sealing welding

Power tool and consumer electronics battery welding

This machine is the ideal choice for small and medium-sized battery manufacturers seeking to enhance production quality and efficiency.

Core Technologies and Advantages

Galvo Laser Output System – Higher Precision, Faster Speed

Equipped with the Huizhiguang JT-20C galvo system, the machine delivers high-precision beam positioning and fast scanning capability:

Stable laser output and rapid response, ideal for complex welding paths;

Spot positioning error less than 0.01mm, ensuring uniform and consistent welds;

Compared to traditional coaxial output structures, it offers a shorter beam path and higher energy utilization;

Especially suitable for fine welding areas such as battery tabs and cell connections.

Three-Section Hydraulic Robotic Arm – Flexible, Accurate, and Easy to Operate

The three-section hydraulic robotic arm independently developed by ZS Laser features a reach of 1500mm, offering both flexibility and rigidity:

Enables precise positioning of the welding head;

Easy movement reduces operator fatigue;

Compact design with a small footprint, ideal for small and medium-sized factory layouts.

One Machine, Multiple Applications – Adaptable to Various Battery Types

By adjusting welding parameters, the machine can meet different welding requirements for various battery types and materials.

Applicable to nickel, aluminum, stainless steel, and copper;

Supports multiple welding processes, including tab welding, intercell connection, and shell sealing;

Truly a multi-functional machine, reducing equipment investment and production costs for enterprises.

Intelligent Control System – Simplifying Complex Welding

The machine is equipped with the PTZJ multifunctional intelligent control system, providing a user-friendly and intuitive interface:

Operators can master welding operations after simple training;

Supports multi-language switching, making it convenient for global customers.

High-Efficiency Water Cooling System – Stable Performance and Longer Lifespan

The system uses the Teyu RMFL-2000 industrial chiller, featuring flow protection and temperature control:

Maintains a constant operating temperature during long-term use;

Effectively prevents laser power attenuation;

Extends the lifespan of the laser source and optical components.

Lithium battery welding machine

Lithium battery welding machine

Why Choose ZS Laser

In laser welding, the machine itself is only part of the productivity equation.What truly determines welding quality is the technical expertise and process experience behind the equipment.

ZS Laser has over a decade of deep industry experience, offering customers complete end-to-end laser welding solutions—from system design to process tuning, from fixture customization to automation integration.

Strong Technical Capability

With over 10 years of fiber laser welding system R&D, ZS Laser’s core team consists of senior laser process engineers and mechanical design experts.
Continuous R&D investment ensures every product delivers high stability, precision, and efficiency in industrial applications.

Extensive Process Experience

ZS Laser has provided welding solutions for hundreds of lithium battery manufacturers, covering power batteries, energy storage systems, and consumer batteries.
With a comprehensive database of optimized parameters for different materials (nickel, aluminum, stainless steel, etc.) and thicknesses, we can quickly match the best welding settings for each customer.

Free Sample Testing & Parameter Adjustment

ZS Laser offers free welding sample testing.
Customers can simply send their workpiece samples, and our engineers will conduct tests under various parameter combinations to ensure the delivered equipment is production-ready.

Custom Fixture and Jig Design

With in-house design and machining capabilities, ZS Laser can customize high-precision fixtures to ensure accurate workpiece positioning and uniform weld seams, greatly improving welding stability and appearance quality.

Technical Support & Remote Training

No matter where you are, ZS Laser provides remote technical support.
Our after-sales team can assist customers via video calls with parameter adjustment, process optimization, and daily maintenance, ensuring your equipment always runs at peak performance.

1-Year Warranty & Lifetime Maintenance

ZS Laser provides a 1-year warranty and lifetime maintenance for all equipment, with guaranteed spare part supply.
Customers also enjoy ongoing software updates, technical upgrades, and full after-sales support, ensuring worry-free operation.

ZS Laser not only provides machines but delivers complete system-level laser welding solutions.
We help customers transition from manual to automated welding, from experience-based manufacturing to intelligent production—making welding more efficient, precise, and reliable.

Want to learn more about the Lithium Battery Galvo Laser Welding Machine or need a tailored welding solution and quotation?
Feel free to contact our engineering team—ZS Laser will provide you with professional technical advice and one-on-one support.

Specification Details
     Laser Type Fiber Laser
laser head brand MAX
Output Power 1500W/2000W/3000W
Applicable Materials Stainless steel, aluminum, carbon steel, copper, alloy steels
Wavelength
1080±5nm 1064nm Laser Welding
Voltage level 220V
Dimensions 1060*560*1000 or customized
Warranty 1 year 
After-Sales Service Online guidance, remote troubleshooting
Customization Available (logo, packaging, configuration)
Repeating Precision ±0.01mm
Cooling System
RMFL-1500 water cooling
Welding Speed
>100mm/s

1. What is the recommended welding thickness for different laser powers?

The suitable welding range depends on laser power:

1500W – ideal for materials below 2mm;

2000W – suitable for materials below 3mm;

Above 3mm – 3000W laser is recommended.
Since different materials (nickel, aluminum, stainless steel, copper) respond differently,
we recommend sending your samples for free welding tests to determine the best parameters.

2. What materials can this machine weld?

This machine is suitable for nickel, aluminum, stainless steel, copper, and their alloys.
It supports various welding processes, such as tab welding, intercell connection, and case sealing.

3. Can it weld different types of lithium batteries?

Yes. It supports cylindrical, prismatic, energy storage, and power battery modules.
Parameters can be easily adjusted to fit different product types.

4.Is it difficult to operate? Can ordinary workers use it?

Not at all. With the PTZJ intelligent control system, the interface is intuitive.
Operators can start working independently after simple training.

5. What is the warranty period and after-sales support?

ZS Laser provides a 1-year warranty and lifetime maintenance.
We offer remote support, video training, and process optimization to keep your system running at its best.

6. Can the machine be customized?

Yes. ZS Laser can customize the laser system, robotic arm, control software, and fixture design to meet specific welding requirements.

7. What is the lead time for delivery?

The machine production takes about 7 days, and the specific delivery time will be determined according to your location

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